Project Overview
Customer: Thailand Mining/Industrial Facility
Requirement: Single-sloped impact bars designed to reduce belt damage and material spillage
Quantity: 100pcs
Delivery: Completed on schedule, ready for installation
Challenge: The conveyor system required impact bars with a precise slope to align with the material flow. Standard flat impact bars caused material bounce, increased belt wear, and frequent maintenance, leading to higher operational costs.
Solution: Yiqi designed single-sloped UHMWPE impact bars with reinforced Aluminum cores, precisely matching the conveyor width and slope angle. This design minimized belt damage and optimized material flow.
Custom Design & Engineering Process
- Technical Consultation: Analyzed conveyor layout, belt width, loading speed, and material characteristics. Assessed operational challenges including material spillage, belt wear, and impact load.
- CAD Design & Simulation: Developed precise CAD drawings. Simulated impact forces and material flow, adjusting slope angles for optimal energy absorption.
- Prototype & Performance Testing: Produced small-scale prototypes for fitting verification. Tested for impact resistance, shock absorption, and hardness. Adjustments improved material flow, reducing spillage by ~40%.
- Production & Quality Control: Manufactured with high-quality UHMWPE over reinforced Aluminum cores. Inspected each bar for dimensional accuracy, slope precision, and hardness. Result: impact bars with 30% longer service life.
- Packaging & Delivery: Secured in reinforced wooden crates for safe international shipping. Delivered on schedule.
Technical Highlights
- Single-Sloped Design: Directs material toward belt center, reducing bounce and spillage.
- UHMWPE Layer: Absorbs impact, reduces wear, and extends belt life.
- Reinforced Core: Maintains stability under heavy loads.
- Tailored Fit: Custom dimensions for optimal performance and minimal maintenance.
Project Benefits for the Customer
- Reduced Belt Wear: Customized slope distributes material impact evenly.
- Improved Material Flow: Minimizes spillage and keeps loading zones cleaner.
- Extended Equipment Life: Protects rollers, frames, and belts from premature wear.
- Easy Maintenance: High-quality materials and precise fit reduce downtime.
Why Choose Yiqi for Custom Conveyor Solutions?
- Global Experience: Projects delivered to customers in Thailand, Vietnam, Philippines,Saudi Arabia, DRC, and more.
- Engineering Expertise: Tailored design to meet non-standard requirements.
- Quality Assurance: Strict production standards, high-quality materials, and rigorous testing.
- Customer Support: Technical guidance from project consultation to post-delivery
maintenance.
Conclusion
Yiqi Conveyor continues to provide custom-engineered conveyor impact bars that improve operational efficiency, reduce maintenance costs, and enhance equipment longevity. The successful delivery of the Thailand single-sloped impact bars underscores our ability to deliver tailored solutions for challenging conveyor applications.
Contact Yiqi Conveyor today to discuss how we can design and deliver custom conveyor components for your unique operational needs.
