Belt Cleaner
Your Professional Belt Cleaner Supplier
Shanxi YiQi is a professional conveyor components manufacturer and supplier. Our main product lines include conveyor belts, conveyor rollers, pulleys, pulley lagging sheets, skirt rubber, impact beds, conveyor hood covers, and ultra-high molecular weight polyethylene (UHMWPE) sheets. These products are widely used in mining, cement, power generation, steel, ports, and chemical industries.
Quality Control
Shanxi YiQi adheres strictly to ISO quality management systems and implements rigorous inspection protocols throughout every stage of production.
Custom Service
Our experienced technical team provides customized solutions based on the specific operating conditions and requirements of each customer.
End-to-End Service
From product selection and design to installation guidance and after-sales support, Shanxi YiQi offers end-to-end assistance to ensure optimal performance and customer satisfaction.
Sales Market
Our products are not only widely used across China but are also exported to Southeast Asia, the Middle East, Africa, and other regions. Export to 40 countries worldwide.
Parameter
|
Model |
Belt Width |
B |
A |
L |
|
YQ-C-P |
500 |
450 |
500 |
1400 |
|
650 |
600 |
650 |
1550 |
|
|
800 |
750 |
800 |
1700 |
|
|
1000 |
900 |
1050 |
1950 |
|
|
1200 |
1050 |
1100 |
2000 |
|
|
1400 |
1350 |
1400 |
2300 |
|
|
1600 |
1500 |
1550 |
2450 |
|
|
1800 |
1650 |
1700 |
2600 |
|
|
2000 |
1950 |
2000 |
2900 |
|
|
2200 |
2100 |
2150 |
3050 |
|
|
YQ-C-H |
500 |
450 |
500 |
1400 |
|
650 |
600 |
650 |
1550 |
|
|
800 |
750 |
800 |
1700 |
|
|
1000 |
900 |
1050 |
1950 |
|
|
1200 |
1050 |
1100 |
2000 |
|
|
1400 |
1350 |
1400 |
2300 |
|
|
1600 |
1500 |
1550 |
2450 |
|
|
1800 |
1650 |
1700 |
2600 |
|
|
2000 |
1950 |
2000 |
2900 |
|
|
2200 |
2100 |
2150 |
3050 |
Types of Belt Cleaner
The belt cleaners produced by our company mainly include the following types:
Primary Belt Cleaners
Primary belt cleaners, also known as pre-cleaners, are crucial components in conveyor systems, designed to remove the majority of material adhering to the belt after discharge at the head pulley.
Secondary Belt Cleaners
Secondary belt cleaners are components of a conveyor system designed to remove residual material that the primary belt cleaner misses, ensuring a cleaner conveyor belt. They are typically installed on the return side of the belt, just after the head pulley and before the snub pulley.
Return Conveyor Ploughs
Return conveyor ploughs, also known as belt ploughs, are a type of conveyor belt cleaner designed to remove material from the underside of the return belt, preventing it from interfering with the tail pulley and other components.
Advantages of Belt Cleaner
Improved Material Transfer
A conveyor belt cleaner helps remove debris, spillage, and contaminants from the belt’s surface, ensuring smooth and uninterrupted material transfer. By eliminating build-up and blockages, the cleaner enhances the efficiency of material flow, reducing downtime and optimising productivity.
Extended Belt Lifespan
Keeping your conveyor belt clean is essential to prevent the buildup of abrasive materials that can cause the belt to wear out prematurely. A regular cleaning routine with a conveyor belt cleaner effectively removes dirt, dust, and other particles, ultimately extending the lifespan of your conveyor belt. This helps to decrease maintenance costs and minimise downtime for replacement.
Enhanced Conveyor Performance
When a conveyor belt becomes dirty or contaminated, it can lead to belt slippage, mistracking, and reduced overall performance. Installing a belt cleaner helps maintain proper belt alignment, minimising the chances of jams, spills, and system breakdowns. This promotes smooth and efficient conveyor operation, resulting in improved overall performance.
Improved Safety
Accumulated debris on conveyor belts can pose safety hazards, such as slip and fall accidents, equipment damage, or even fires. By regularly cleaning the belts with a conveyor belt cleaner, you can create a safer working environment, reducing the risk of accidents and ensuring compliance with safety regulations.
Cost Savings
Installing a conveyor belt cleaner offers long-term cost savings. By reducing downtime, extending the belt’s lifespan, preventing equipment damage, and improving overall system performance, you can achieve greater operational efficiency and productivity. The savings from reduced maintenance and replacement costs can have a significant impact on your bottom line.
Mining – For clearing abrasive ores and rocks at the discharge point.
Cement Plants – Handles cement clinker and fine powders with ease.
Steel Mills – Ideal for hot, metallic debris and slag scraping.
Power Plants – Removes ash, coal, and fine particulates at high speeds.
Quarrying – Scrapes gravel, sand, and crushed stone from conveyor belts.
Ports & Terminals – Maintains belt hygiene during heavy material transfer.
Fertilizer – Resists corrosion and buildup from sticky, acidic materials.
Aggregate – Operates under heavy-duty conditions in sand and stone plants.
Belt Cleaner Installation Steps
Step 1: Preparation
Before you begin the installation process, it is crucial to gather all the necessary tools and materials. This includes the belt cleaner itself, mounting brackets, bolts, washers, nuts, a torque wrench, a measuring tape, a level, and a safety harness if working at height.
Step 2: Measure And Mark The Mounting Location
The next step is to determine the optimal location for mounting the belt cleaner. This will depend on the specific application and the type of conveyor belt being used. In general, the cleaner should be installed as close to the head pulley as possible to ensure maximum cleaning efficiency.
Step 3: Install The Mounting Brackets
Once the mounting location has been marked, it is time to install the mounting brackets. The brackets should be securely attached to the conveyor frame using bolts, washers, and nuts. Use a torque wrench to tighten the bolts to the manufacturer's recommended specifications.
Step 4: Install The belt cleaner
With the mounting brackets in place, it is time to install the belt cleaner. Carefully lift the cleaner onto the brackets and align it with the mounting holes. Insert the bolts through the holes in the cleaner and the brackets, and secure them with washers and nuts.
Step 5: Adjust The Tension
After the belt cleaner is installed, it is important to adjust the tension to ensure proper cleaning performance. The tension should be adjusted so that the blades make contact with the belt without causing excessive wear or damage.
Step 6: Test The Cleaner
Once the installation and tension adjustment are complete, it is time to test the belt cleaner. Start the conveyor belt and observe the cleaning performance of the cleaner. Make sure the blades are making contact with the belt and removing any debris or contaminants.
Belt Cleaner Comparison
|
Items |
Ceramic Belt Cleaner |
PU Belt Cleaner |
Tungsten Belt Cleaner |
|
Blade Material |
95% Alumina Ceramic |
|
|
|
Heat Resistance |
500℃ |
80℃ |
150℃ |
|
Wear Life |
Over 18 months |
6-12 months |
8-12 months |
|
Corrosion Resistance |
High |
High |
Medium |
|
Cleaning Efficiency |
98% |
96% |
98% |
|
Belt Safety |
Very safe, no damage to belt |
Safe, soft contact |
Slightly abrasive, may cause minor wear |
|
Ideal Application |
High-temperature, corrosive, abrasive environments |
Light-duty, general powder materials |
Heavy-duty, mineral or ore applications |
|
Installation & Maintenance |
Easy to install and maintain |
Easy to install and maintain |
Easy to install and maintain |
Packaging and Shipping
|
Packaging |
Most of our products is ship with original factory new package, we will cover our our professional foam protective packaging tokeep worldwide shipping no damaged. |
|
Shipping |
We use DHL, FEDEX, TNT, UPS, EMS to delivery goods less than 30Kg. By air or by sea will be use for bulk order. The most economicshipping way will be given to you! Pls contact us directly and we will ship as your requirement. |
Our Factory
Founded in 2018, Shanxi YiQi has been deeply engaged in the bulk material handling industry for many years. As a professional manufacturer and supplier, the company is committed to providing high-quality conveyor components and comprehensive solutions tailored to the needs of customers across various industries.
FAQ
We're professional belt cleaner manufacturers and suppliers in China, specialized in providing high quality customized service. We warmly welcome you to buy cheap belt cleaner for sale here from our factory. Contact us for quotation.