Impact Bed and Bar
Your Professional Impact Bed And Bar Supplier
Shanxi YiQi is a professional conveyor components manufacturer and supplier. Our main product lines include conveyor belts, conveyor rollers, pulleys, pulley lagging sheets, skirt rubber, impact beds, conveyor hood covers, and ultra-high molecular weight polyethylene (UHMWPE) sheets. These products are widely used in mining, cement, power generation, steel, ports, and chemical industries.
Quality Control
Shanxi YiQi adheres strictly to ISO quality management systems and implements rigorous inspection protocols throughout every stage of production.
Custom Service
Our experienced technical team provides customized solutions based on the specific operating conditions and requirements of each customer.
End-to-End Service
From product selection and design to installation guidance and after-sales support, Shanxi YiQi offers end-to-end assistance to ensure optimal performance and customer satisfaction.
Sales Market
Our products are not only widely used across China but are also exported to Southeast Asia, the Middle East, Africa, and other regions. Export to 40 countries worldwide.
Parameter
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Top Surface |
Heat-resistant UHMWPE |
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Core Material |
Fire-retardant rubber |
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Base |
Anodized aluminum (T-slot design) |
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Widths Available |
100mm |
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Heights Available |
50mm, 55mm, 75mm, 100mm |
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Standard Lengths |
750, 1000, 1220, 1400, 1500, 1600, 2000mm |
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Flame Resistance Rating |
UL94 V-0 / DIN 4102 Class B2 (optional) |
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Operating Temperature |
-30°C to +120°C |
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Friction Coefficient |
< 0.2 |
Types of Impact Bed And Bar
The impact bed and bars produced by our company mainly include the following types:
Flame Retardant Rubber Impact Bars
Featuring a flame-retardant rubber core and a heat-resistant UHMWPE impact bar surface, these bars deliver both performance and peace of mind. They are built to handle the force of falling material while providing a smooth glide zone for the conveyor belt.
Conveyor Buffer Slider
An impact bar is a heavy-duty support component installed under conveyor belts at loading zones. Designed to absorb shock, protect the belt, and improve material flow, it features a UHMWPE low-friction surface and a rubber core to cushion impact.
Heavy Duty Impact Bed
The Heavy Duty Impact Bed is a reinforced conveyor accessory designed to provide maximum support and impact absorption at critical loading points. Often used in extreme working environments such as high-capacity mining and bulk handling systems, it surpasses standard buffer beds in both structure and performance.
Prevents Belt Damage and Extends Lifespan
The surface contact between the impact bar and the conveyor belt helps prevent puncture damage and reduces belt sagging at heavy loading points. The smooth surface of the impact bed minimizes friction, ensuring smooth operation of the conveyor belt and prolonging its service life. Maintaining the integrity of your belt is critical to your operations.
Reduces Maintenance Costs
By evenly distributing the stress on the belt, impact beds help eliminate material splashing and leakage, significantly lowering daily repair and maintenance costs.
Safety Impact
Impact beds are crucial for industrial safety. They absorb shock and reduce vibrations from heavy machinery, protecting workers and products alike. Impact beds also help preserve the structural integrity of surrounding areas by cushioning against vibrations that can cause damage over time. They reduce noise pollution, creating a more comfortable working environment for employees.
Noise Reduction and Heat Protection
Impact beds act as shock absorbers, dampening sound and vibrations from heavy machinery, thus reducing noise levels and improving safety standards. They also provide heat protection by decreasing friction, preventing excess wear on machinery and maintaining optimal efficiency for longer periods.
Maintenance Reduction and Cost Savings
Impact beds reduce the need for regular maintenance and repairs, saving businesses time and money. They provide reliable protection against heavy materials, preventing costly repairs and ensuring peak performance with minimal downtime. Additionally, impact beds help increase efficiency, reduce energy costs, and improve overall performance.
Applications of Impact Bed And Bar
Mining:
In mining operations, conveyors handle heavy, abrasive materials. Impact beds protect belts from heavy impacts, prolonging belt life and maintaining continuous operations.
Aggregate Production:
Handling materials like gravel, sand, and crushed stone requires effective impact mitigation to protect belts and minimize spillage.
Cement Industry:
Impact beds are beneficial in cement plants where raw materials like limestone and clinker generate high-impact loads on conveyor belts.
Power Generation:
Coal transportation within power plants demands reliable belt support systems to minimize maintenance requirements and spillage.
Installation Steps of Impact Bed And Bar
Step 1: Identify Location
The first step to installing an impact bed is to identify the correct location for it. Impact beds are designed to provide cushioning and support for conveyor belts at transfer points. This helps protect conveyor belts from damage due to sudden impacts, excessive wear or heavy loads.
Step 2: Prepare Surface
Before you install the impact bed, you need to prepare the surface it will be attached to. First, clean the surface so that there are no obstructions or debris which could prevent secure attachment. To do this, use a wire brush or vacuum cleaner to remove any dirt and dust particles from the area.
Step 3: Measure Bed Frame
Installing an impact bed properly is a critical step in making sure your equipment is running efficiently. Impact beds provide support and reduce the shock generated from material on the conveyor belt. Step 3 of installing your impact bed involves measuring the frame of the bed to get accurate measurements for installation.
Step 4: Install Legs
Installing the legs of an impact bed is a critical step in ensuring the safety and security of your cargo. Impact beds, which are a type of conveyor system for storing materials, can help to protect pallets from damage during transportation. Without properly installed legs, the conveyor systems may not be secure and could cause potential accidents or injury.
Step 5: Connect Retaining Rails
The fifth and final step in installing an impact bed is connecting the retaining rails. The importance of a properly installed impact bed cannot be overstated, as it helps to protect and extend the life of expensive loading dock equipment. In order to ensure your impact bed works correctly and continues providing these benefits, it’s important that you connect the retaining rails correctly.
Step 6: Add Fill Material
Installing an impact bed is a straightforward process that requires just a few simple steps. Step 6 of the installation process is adding fill material, which will help protect and cushion the conveyor belt in order to reduce wear and tear. There are many types of fill material available for this purpose, such as wood chips, sand, pebbles or even rubber mats.
Customizable Options
Material
Width Options
Height Options
Impact Energy Capacity
Base Type
Package
Packaging and Shipping
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Packaging |
Most of our products is ship with original factory new package, we will cover our our professional foam protective packaging tokeep worldwide shipping no damaged. |
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Shipping |
We use DHL, FEDEX, TNT, UPS, EMS to delivery goods less than 30Kg. By air or by sea will be use for bulk order. The most economicshipping way will be given to you! Pls contact us directly and we will ship as your requirement. |
Our Factory
Founded in 2018, Shanxi YiQi has been deeply engaged in the bulk material handling industry for many years. As a professional manufacturer and supplier, the company is committed to providing high-quality conveyor components and comprehensive solutions tailored to the needs of customers across various industries.
FAQ
We're professional impact bed and bar manufacturers and suppliers in China, specialized in providing high quality customized service. We warmly welcome you to buy cheap impact bed and bar for sale here from our factory. Contact us for quotation.
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