Ceramic Belt Cleaner

Your Professional Ceramic Belt Cleaner Supplier

Shanxi YiQi is a professional conveyor components manufacturer and supplier. Our main product lines include conveyor belts, conveyor rollers, pulleys, pulley lagging sheets, skirt rubber, impact beds, conveyor hood covers, and ultra-high molecular weight polyethylene (UHMWPE) sheets. These products are widely used in mining, cement, power generation, steel, ports, and chemical industries.

Quality Control

Shanxi YiQi adheres strictly to ISO quality management systems and implements rigorous inspection protocols throughout every stage of production.

Custom Service

Our experienced technical team provides customized solutions based on the specific operating conditions and requirements of each customer.

End-to-End Service

From product selection and design to installation guidance and after-sales support, Shanxi YiQi offers end-to-end assistance to ensure optimal performance and customer satisfaction.

Sales Market

Our products are not only widely used across China but are also exported to Southeast Asia, the Middle East, Africa, and other regions. Export to 40 countries worldwide.

Parameter

Blade Material	95% Alumina ceramic
Mounting Location	Primary (head pulley area)
Blade Hardness	Mohs hardness 8–9 (ceramic)
Operating Temperature Range	-40°C to 500°C
Compatible Belt Speeds	Up to 7.5 m/s
Belt Width Range	500mm to 2200mm (Custom sizes available)
Tensioning Options	Spring, air, or torque-arm adjustable systems
Cleaning Efficiency	98%+ Carryback removal
Frame Material	Galvanized steel or stainless steel available

Advantages of Ceramic Belt Cleaner

Excellent wear resistance

The ceramic components of the cleaner have high hardness and excellent wear - resistant properties. They can withstand the friction and impact of the conveyor belt and the materials on it, maintaining good performance over a long period and reducing the frequency of replacement.

High cleaning efficiency

The smooth surface of the ceramic can effectively remove the adhered materials on the conveyor belt, preventing material accumulation and ensuring the clean operation of the conveyor belt. This helps to improve the overall transportation efficiency and reduces the risk of conveyor belt damage caused by uneven material distribution.

Chemical stability

Ceramics have good chemical stability and are resistant to corrosion by various chemical substances. This makes the ceramic belt cleaner suitable for use in harsh chemical environments, such as in the chemical, mining, and metallurgical industries, where it can maintain its performance and service life.

High temperature resistance

Ceramic materials can withstand high temperatures, allowing the cleaner to work properly in high - temperature environments. This is particularly important in industries such as cement and steel, where the conveyor belts often carry high - temperature materials.

Low friction coefficient

The ceramic surface has a relatively low friction coefficient, which can reduce the resistance between the cleaner and the conveyor belt. This not only helps to save energy but also reduces the wear and tear on the conveyor belt, prolonging its service life.

Long service life

Due to its excellent wear - resistance, chemical stability, and high - temperature resistance, the ceramic belt cleaner has a long service life. This reduces the frequency of maintenance and replacement, saving both time and costs for enterprises.

Good adaptability

Ceramic belt cleaners can be designed and manufactured according to different conveyor belt widths and operating conditions, showing good adaptability. They can be easily installed and adjusted to meet the specific needs of various industrial production lines.

Applications of Ceramic Belt Cleaner

Aggregate Operations – Removes fine stone dust and sand left by primary cleaners.

Coal Handling – Eliminates residual coal dust and sticky material build-up.

Fertilizer Processing – Prevents carryback of acidic and sticky substances.

Cement Manufacturing – Clears cement dust and fine slurry off the return belt.

Steel & Smelting – Suitable for harsh, high-temperature debris removal.

Ports & Shipping Terminals – Ensures conveyor cleanliness during bulk transfers.

Recycling Plants – Cleans belts moving mixed waste and fine particles.

Power Plants – Used on conveyors carrying coal and ash with sticky residue.

Comparison of Ceramic Belt Cleaners and Other Cleaners

Items	Ceramic Belt Cleaner	PU Belt Cleaner	Tungsten Belt Cleaner
Blade Material	95% Alumina Ceramic
Heat Resistance	500℃	80℃	150℃
Wear Life	Over 18 months	6-12 months	8-12 months
Corrosion Resistance	High	High	Medium
Cleaning Efficiency	98%	96%	98%
Belt Safety	Very safe, no damage to belt	Safe, soft contact	Slightly abrasive, may cause minor wear
Ideal Application	High-temperature, corrosive, abrasive environments	Light-duty, general powder materials	Heavy-duty, mineral or ore applications
Installation & Maintenance	Easy to install and maintain	Easy to install and maintain	Easy to install and maintain

Storage Considerations for Ceramic Belt Cleaners

Ideally, store ceramic belt cleaners in a stable environment with temperatures ranging from 15-25°C (60-80°F) and relative humidity between 40-60%.

Avoid storing ceramic belt cleaners in areas with significant temperature and humidity fluctuations.

Store ceramic belt cleaners in a shaded or dark place, away from direct sunlight and heat sources, to prevent the weakening of adhesive bonds.

How to Place an Order?

You can contact our sales person for an order, Please provide the details of your requirements as clear aspossible. So we can send you the offer at the first time.For designing or further discussion, it is better leave us your withSkype, TradeManger, Wechat, WhatsApp or other instant ways, in case of any delays.

Packaging and Shipping

Packaging

1. Product packaging adopts wooden box packaging, container packaging, iron pallet and wooden pallet packaging to ensure that the goods are not damaged.

2. We can decide the packaging of the goods according to your requirements and different transportation methods

Shipping

We use DHL, FEDEX, TNT, UPS, EMS to delivery goods less than 30Kg. By air or by sea will be use for bulk order. The most economicshipping way will be given to you! Pls contact us directly and we will ship as your requirement.

Our Factory

Founded in 2018, Shanxi YiQi has been deeply engaged in the bulk material handling industry for many years. As a professional manufacturer and supplier, the company is committed to providing high-quality conveyor components and comprehensive solutions tailored to the needs of customers across various industries.

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FAQ

Q: What is a ceramic belt cleaner?

A: A ceramic belt cleaner is a belt cleaning device with a ceramic scraper as the core. The ceramic scraper contacts the belt surface to remove residual materials from the belt. Its ceramic scraper has ultra-high wear resistance and is suitable for cleaning scenes with high wear and strong viscosity materials. It is an efficient cleaning equipment for industries such as mining, cement, and metallurgy.

Q: What are the core components of a ceramic belt cleaner?

A: It mainly consists of a ceramic scraper, a mounting bracket, an adjustment device (such as a spring or hydraulic mechanism), and a fixed base. The ceramic scraper is the core component, usually made of a high-strength ceramic sheet embedded in a metal or polyurethane matrix, the adjustment device is used to adjust the contact pressure between the scraper and the belt, the bracket and base fix the cleaner to the conveyor frame.

Q: Where are ceramic belt cleaners usually installed?

A: They are mainly installed below the conveyor head roller, close to the material unloading point, and used as primary cleaners. Here, when the material has just been unloaded and the residual material has not yet hardened, the high wear resistance of the ceramic scraper can be used to quickly remove a large amount of residual material, reducing wear on subsequent equipment.

Q: How to adjust the scraper pressure of the ceramic belt cleaner?

A: The pressure is usually adjusted by a spring adjustment device or a hydraulic mechanism. After installation, run it for a test run and observe the amount of residual material on the belt surface: if there is a lot of residual material, slowly increase the pressure (the adjustment range should not exceed 5% each time), if scratches are found on the belt surface or abnormal ceramic noises are found, reduce the pressure immediately. The ideal pressure is "effective cleaning without abnormal noise".

Q: What is the typical service life of a ceramic belt cleaner?

A: Under normal wear conditions, the service life can reach 12-24 months, under high wear conditions (such as conveying iron ore, granite crushing), the service life is about 6-12 months, depending on the abrasiveness of the material, belt speed and maintenance frequency. Compared with polyurethane cleaners (3-6 months), the service life is significantly longer.

Q: What are the daily maintenance contents of the ceramic belt cleaner?

A: Check the ceramic piece every day to see if it is intact (whether there are cracks or falling off), clean the material accumulated on the scraper surface every week to avoid hard agglomeration and wear of the ceramic, check the contact pressure and installation angle every month to ensure there is no deviation, add lubricant to the adjustment device (spring, hydraulic rod) every quarter to ensure flexible adjustment.

We're professional ceramic belt cleaner manufacturers and suppliers in China, specialized in providing high quality customized service. We warmly welcome you to buy cheap ceramic belt cleaner for sale here from our factory. Contact us for quotation.

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