Conveyor Belt Splicing Material

Your Professional Conveyor Belt Splicing Material Supplier

Shanxi YiQi is a professional conveyor components manufacturer and supplier. Our main product lines include conveyor belts, conveyor rollers, pulleys, pulley lagging sheets, skirt rubber, impact beds, conveyor hood covers, and ultra-high molecular weight polyethylene (UHMWPE) sheets. These products are widely used in mining, cement, power generation, steel, ports, and chemical industries.

Quality Control

Shanxi YiQi adheres strictly to ISO quality management systems and implements rigorous inspection protocols throughout every stage of production.

Custom Service

Our experienced technical team provides customized solutions based on the specific operating conditions and requirements of each customer.

End-to-End Service

From product selection and design to installation guidance and after-sales support, Shanxi YiQi offers end-to-end assistance to ensure optimal performance and customer satisfaction.

Sales Market

Our products are not only widely used across China but are also exported to Southeast Asia, the Middle East, Africa, and other regions. Export to 40 countries worldwide.

 

 
 
Parameter

 

Color

Black

Appearance

Smooth, uncured sheet or roll

Material Base

Natural/Synthetic Rubber Blend

Thickness Range

0.8/1/2/3/4/5 mm

Width Options

500mm, 1000mm

Roll Weight

10kg/roll, 20kg/roll

Surface Finish

Smooth

Tensile Strength

17-22 MPa

Elongation at Break

300%-500%

Specific Gravity

1.10–1.20g/cm³

Hardness (Shore A)

50–60

Vulcanizing Temperature

145°C–165°C

Cure Time

20–30 Minutes

Shelf Life

Up to 12 Months

 

Advantages of Conveyor Belt Splicing Material
 

Enhanced belt longevity

Conveyor belt splicing greatly enhances the service life of the belt by creating a strong, seamless connection between its ends. This process can be achieved through either splices or vulcanization, which minimizes weak points and reduces the risk of belt failures. As a result, this improved durability leads to less frequent replacements and lower costs over time.

 

Improved conveyor efficiency

A properly spliced belt guarantees smooth operation and greatly reduces downtime due to belt misalignment or breakages. Vulcanization, in particular, provides a flat and uniform surface that facilitates material flow and minimizes material loss, thereby enhancing overall operational efficiency.

 

Cost-effectiveness

Although vulcanization May require a larger initial investment, it proves to be cost-effective in the long run due to the longer lifespan of the belt and lower maintenance costs. In contrast, the mechanical technique is quicker and more affordable, making it a practical choice for applications that involve frequent adjustments or repairs.

 

Versatility across applications

Conveyor belt splicing can be tailored to meet the diverse needs of different industries. Whether working with light-duty belts in the food sector or heavy-duty belts in mining, there is a suitable splicing method for each application. Mechanical splicing is best for environments that experience high moisture, dirt, or have limited space, while vulcanization provides dependable performance in cleaner, more controlled settings.

 

Reduced downtime

Mechanical splicing can be completed quickly with minimal preparation, making it ideal for urgent repairs that minimize operational downtime. While vulcanization is more time-intensive, it ensures a durable splice that reduces the frequency of future disruptions.

 

Applications of Conveyor Belt Splicing Material

 
 
01
 

Mining and Quarrying:

For splicing and repairing belts exposed to high impact and abrasion.

 
02
 

Cement and Aggregate Plants:

Provides robust splices in high-heat, abrasive environments.

 
03
 

Thermal Power Plants:

Used in fly ash, coal, and bulk fuel handling belts.

 
04
 

Ports and Bulk Material Handling:

Ensures strong, long-lasting joints in high-duty applications.

 
05
 

Recycling and Scrap Management:

Supports targeted repairs in belts handling rough materials.

Conveyor Belt Repair Strip

 

Storage Precautions for Conveyor Belt Splicing Material

Store in a Cool, Dry Environment

The storage environment plays a significant role in the longevity of a conveyor belt splicing material. The ideal storage location is cool, dry, and well-ventilated. Avoid storing the belt in areas with high humidity, direct sunlight, or extreme temperatures, as these conditions can lead to the degradation of the belt material.

 

Avoid Direct Sunlight and UV Exposure

Prolonged exposure to direct sunlight and UV rays can cause the conveyor belt splicing material material to degrade, leading to brittleness and cracking. If possible, store the conveyor belt splicing material in a covered or shaded area where it is protected from sunlight. If indoor storage is not available, consider using a UV-resistant cover to shield the belt from harmful rays.

 

Elevate the Belt Off the Ground

To prevent moisture absorption and contamination, store the conveyor belt splicing material off the ground. Use pallets, racks, belt stands, or other supports to elevate the belt and keep it dry. This also helps to prevent damage from pests or rodents, which can be a concern in some storage environments.

 

 

How to Place an Order?

 

 

You can contact our sales person for an order, Please provide the details of your requirements as clear aspossible. So we can send you the offer at the first time.For designing or further discussion, it is better leave us your withSkype, TradeManger, Wechat, WhatsApp or other instant ways, in case of any delays.

 

Packaging and Shipping

 

Packaging

Poly-wrapped roll in carton

Shipping

We use DHL, FEDEX, TNT, UPS, EMS to delivery goods less than 30Kg. By air or by sea will be use for bulk order. The most economicshipping way will be given to you! Pls contact us directly and we will ship as your requirement.

 

Our Factory

 

Founded in 2018, Shanxi YiQi has been deeply engaged in the bulk material handling industry for many years. As a professional manufacturer and supplier, the company is committed to providing high-quality conveyor components and comprehensive solutions tailored to the needs of customers across various industries.

 

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FAQ

Q: What is the procedure of splicing a conveyor belt?

A: The belt should be cut at a bias angle, typically 22 degrees. After being cut, the ends are pulled apart to expose the various plies that must be joined. Precautions should be taken not to damage the plies as it will lead to a less secure belt splice.

Q: What is the formula for conveyor belt splicing?

A: The overall splice length will be given by L = X + [S. (n-1)] Where n is defined, as the number of plies and s is the step length.

Q: What is the belt splice allowance?

A: The normal splice allowance is therefore: splice allowance = splice length (L) + 0.3 x W where W = belt width. However, to match the splice to the vulcanising press bias, this angle may be modified.

Q: What is the difference between cured and uncured rubber?

A: Uncured rubber deforms easily when it is warm and is brittle when cold. In its natural state, it does not exhibit the properties that make it a flexible, valuable material for many finished products. Curing, also known as vulcanization, causes the long polymer chains that rubber is composed of to become crosslinked.

Q: What is the shelf life of uncured rubber?

A: This is uncured rubber, with a shelf life of 4-6 months kept at ambient temperature and 8-10 months kept at 45 degrees or less.

Q: What is the process of curing rubber?

A: Curing is carried out in pressurized steel molds, which are heated by steam or electricity to temperatures at which the interlinking reaction takes place. Typical cure conditions are several minutes at a temperature of 160 °C (320 °F).

We're professional conveyor belt splicing material manufacturers and suppliers in China, specialized in providing high quality customized service. We warmly welcome you to buy cheap conveyor belt splicing material for sale here from our factory. Contact us for quotation.

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