Conveyor Brush Cleaners

Your Professional Conveyor Brush Cleaners Supplier

Shanxi YiQi is a professional conveyor components manufacturer and supplier. Our main product lines include conveyor belts, conveyor rollers, pulleys, pulley lagging sheets, skirt rubber, impact beds, conveyor hood covers, and ultra-high molecular weight polyethylene (UHMWPE) sheets. These products are widely used in mining, cement, power generation, steel, ports, and chemical industries.

Quality Control

Shanxi YiQi adheres strictly to ISO quality management systems and implements rigorous inspection protocols throughout every stage of production.

Custom Service

Our experienced technical team provides customized solutions based on the specific operating conditions and requirements of each customer.

End-to-End Service

From product selection and design to installation guidance and after-sales support, Shanxi YiQi offers end-to-end assistance to ensure optimal performance and customer satisfaction.

Sales Market

Our products are not only widely used across China but are also exported to Southeast Asia, the Middle East, Africa, and other regions. Export to 40 countries worldwide.

Parameter

Power Source	Electric motor (single or dual)
Brush Fiber Options	Nylon, polypropylene, stainless steel wire
Operating Voltage	220V / 380V / 415V, 50Hz or 60Hz
Mounting Location	Return side, near head or tail pulley
Belt Speed Compatibility	Up to 3.5 m/s
Belt Width Compatibility	400mm–2000mm (custom options available)
Frame Material	Powder-coated steel or stainless steel (optional)
Brush Diameter	100mm–300mm
Cleaning Efficiency	90–98% Depending on belt conditions and material
Control Options	Manual, timer-based, or PLC-controlled operation

Types of Conveyor Brush Cleaners

The conveyor brush cleaners produced by our company mainly include the following types:

Non-Powered Rotary Brush Belt Cleaner

The Non-Motorized Rotary Brush Cleaner is a practical and cost-effective conveyor cleaning solution designed to sweep off dust, debris, and sticky residue from belt surfaces without requiring an external power source.

Motorized Brush Belt Cleaner

The Motorized Brush Belt Cleaner is a highly effective rotary cleaning solution designed to remove fine dust, debris, and sticky residues from conveyor belt surfaces. Powered by an electric motor, this brush belt cleaner uses a rotating cylindrical brush to sweep materials from the belt surface without damaging the belt.

Advantages of Conveyor Brush Cleaners

Effective Removal Of Fine Powder And Sticky Materials

Cement plants handle a high volume of fine, dusty materials like clinker, limestone powder, and fly ash. These materials often stick to the conveyor belt and return on the underside, causing belt misalignment and system contamination. Conveyor brush cleaners use high-resilience nylon or steel brushes to sweep fine residues off the belt surface, significantly reducing carryback and improving housekeeping conditions.

Prolonged Conveyor Belt And Roller Life

When carryback is left unchecked, it can adhere to rollers and pulleys, causing accelerated wear and tear. Over time, this leads to costly maintenance and replacements. Conveyor brush cleaners minimize buildup on mechanical parts, thereby extending the lifespan of both conveyor belts and rollers. This translates into long-term cost savings for cement plant operators.

Reduced Downtime And Maintenance Costs

Regular maintenance caused by material buildup can result in unscheduled downtime, which affects plant productivity. By installing conveyor brush cleaners, plants can prevent accumulation issues and maintain consistent operation. This reduces the need for manual cleaning, lowers labor costs, and minimizes production interruptions.

Easy Installation And Low Operating Cost

Unlike some belt cleaning systems that require motor power or complex structures, non-powered rotary brush cleaners are mechanically simple and easy to install. They require minimal space and can often be retrofitted into existing conveyor systems. With no power consumption and low maintenance, these cleaners offer an energy-efficient and cost-effective solution.

Improved Safety And Environmental Compliance

Dust and spillage not only affect productivity but also pose health and environmental risks. Brush belt cleaners help maintain cleaner working environments by minimizing airborne dust and reducing material waste. This supports compliance with environmental standards and enhances workplace safety for plant workers.

Applications of Conveyor Brush Cleaners

Food Industry – Removes fine powder, flour, or sugar residues to maintain hygiene.

Recycling Facilities – Cleans plastic, paper, and organic waste from belts.

Mining – Ideal for dust-prone areas handling fine ore or mineral dust.

Agriculture – Removes seed husks, dust, and grain particles from conveyor belts.

Cement & Construction

Prevents buildup of cement powder and other dry materials.

Pharmaceuticals

Maintains clean conveying surfaces in GMP-regulated areas.

Fertilizer Production

Eliminates sticky carryback from processed materials.

Textile and Packaging

Removes lint, debris, or particles from belts in automated lines.

Instructions for Installation for Conveyor Brush Cleaners

Be sure to read the instructions carefully before installing.

Select position for the brush cleaner, then sling the cleaner by steel cable or 12# iron wire via the shaft necks on two sides to make the brush contact conveyor belt, it is necessary to make the brush parallel to conveyor belt.

Inspect and fill the lubricant oil termly as specified.

Install motor to reducer.

Rotate the height adjuster to the lowest point.

Storage Considerations for Conveyor Brush Cleaners

Cool, dry place:

Store brushes in a cool, dark, and dry environment to prevent degradation of brush materials, particularly metal filaments which can be affected by moisture.

Avoid humidity:

High humidity can lead to mildew growth and potentially corrode metal components in the brushes.

Temperature control:

Avoid extreme temperatures or drastic fluctuations which can impact material integrity, metal-plated polymers being susceptible to degradation at high temperatures.

Prevent direct sunlight and UV exposure:

Ultraviolet rays can damage and degrade brush bristles over time.

Packaging and Shipping

Packaging

1. Product packaging adopts wooden box packaging, container packaging, iron pallet and wooden pallet packaging to ensure that the goods are not damaged.

2. We can decide the packaging of the goods according to your requirements and different transportation methods

Shipping

We use DHL, FEDEX, TNT, UPS, EMS to delivery goods less than 30Kg. By air or by sea will be use for bulk order. The most economicshipping way will be given to you! Pls contact us directly and we will ship as your requirement.

Our Service

Introducing products to customers, providing consultation and necessary technical and quality information.

Helping customers to scientifically and reasonably choose product types, specifications, and models.

Providing customers with conveyor belt installation, joint technology, and bonding technology guidance services.

Response within 24 hours, any questions and doubts will be answered within 2 hours.

Our Factory

Founded in 2018, Shanxi YiQi has been deeply engaged in the bulk material handling industry for many years. As a professional manufacturer and supplier, the company is committed to providing high-quality conveyor components and comprehensive solutions tailored to the needs of customers across various industries.

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FAQ

Q: What is the core function of the conveyor brush cleaner?

A: The core function is to remove residual materials on the surface of the belt, including fine dust, powdery materials and less sticky particles, to prevent materials from being transported back with the belt and causing equipment wear, material waste and environmental pollution. At the same time, its flexible cleaning characteristics can reduce damage to the belt and protect key components of the conveyor.

Q: Where are conveyor brush cleaners usually installed?

A: Active brush cleaners are usually installed under the conveyor head roller to clean the belt surface immediately after the material is unloaded, passive brush cleaners can be installed on the return belt section to remove residual materials attached to the belt during the return process, in some scenarios, they are also installed near the belt steering roller to clean the material residue at a specific location.

Q: What are the key requirements for the installation of a brush cleaner?

A: During installation, the brush must be parallel to the belt surface to ensure uniform contact between the brush and the belt, the contact pressure between the brush and the belt should be moderate so that the material can be effectively cleaned without causing excessive friction, the active cleaner must be correctly connected to the motor circuit to ensure that the brush rotates in the opposite direction of the belt to improve the cleaning effect.

Q: What is the effect of the brush length and density of the brush cleaner on the cleaning effect?

A: The brush length must be sufficient to contact the belt surface. If it is too short, the cleaning will not be thorough. If it is too long, it will easily wear out too quickly due to excessive pressure, the higher the brush density, the more contact points with the material during cleaning, and the better the cleaning effect for fine dust and small particles.

Q: Does the speed of the brush cleaner affect the cleaning effect?

A: It does. When the speed is too high, the friction between the brush and the belt increases, which may cause material splashing or excessive wear of the brush, when the speed is too low, the stubbornly attached material cannot be effectively removed, and the cleaning effect is reduced. The speed needs to be adjusted according to the belt speed and material characteristics. Usually, the speed of the active cleaner needs to match the belt speed to form a reasonable relative movement speed.

Q: How to judge whether the brush cleaner needs maintenance or replacement?

A: Observe whether the residual material on the belt surface increases. If the cleaning effect is significantly reduced, it needs to be checked, check the brush. If a large number of bristles fall over, break or wear to less than 1/2 of the original length, it needs to be replaced, abnormal noise, vibration or motor overheating during operation may be a component failure and need to be stopped for maintenance.

We're professional conveyor brush cleaners manufacturers and suppliers in China, specialized in providing high quality customized service. We warmly welcome you to buy cheap conveyor brush cleaners for sale here from our factory. Contact us for quotation.

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