Conveyor Rollers

Your Professional Conveyor Rollers Supplier

Shanxi YiQi is a professional conveyor components manufacturer and supplier. Our main product lines include conveyor belts, conveyor rollers, pulleys, pulley lagging sheets, skirt rubber, impact beds, conveyor hood covers, and ultra-high molecular weight polyethylene (UHMWPE) sheets. These products are widely used in mining, cement, power generation, steel, ports, and chemical industries.

Quality Control

Shanxi YiQi adheres strictly to ISO quality management systems and implements rigorous inspection protocols throughout every stage of production.

Custom Service

Our experienced technical team provides customized solutions based on the specific operating conditions and requirements of each customer.

End-to-End Service

From product selection and design to installation guidance and after-sales support, Shanxi YiQi offers end-to-end assistance to ensure optimal performance and customer satisfaction.

Sales Market

Our products are not only widely used across China but are also exported to Southeast Asia, the Middle East, Africa, and other regions. Export to 40 countries worldwide.

 

 
 
Parameter

 

Model

D1

D2

D

Beariig No.

L1

L2

B

A

L3

Belt width (B)

108/159*340

108

159

25

6305zz

340

350

18

8

374

800

108/159*340

6306zz

340

350

22

374

800

108/159*415

6305zz

415

425

18

449

1000

108/159*415

30

6306zz

415

425

22

449

1000

108/176*500

25

6305zz

500

510

18

534

1200

108/176*500

30

6306zz

500

510

22

534

1200

133/194*500

133

194

25

6305zz

500

510

18

534

1200

133/194*500

133

194

30

6306zz

500

510

22

534

1200

133/194*500

133

194

40

6305zz

500

510

32

13

548

1200

108/176*550

108

176

25

6306zz

550

560

18

11

592

1400

108/176*550

108

176

30

6308zz

550

560

22

11

592

1400

133/194*550

133

194

25

6305zz

550

560

18

11

592

1400

133/194*550

133

194

30

6306zz

550

560

22

11

592

1400

133/194*550

133

194

40

6308zz

550

560

32

13

598

1400

133/219*600

133

219

35

6307zz

600

610

25

11

642

1600

133/219*600

133

219

40

6308zz

600

610

32

13

648

1600

133/219*670

133

219

35

6307zz

670

680

25

11

712

1800

133/219*670

133

219

40

6308zz

670

680

32

13

718

1800

108/194*680

108

194

35

6307zz

680

690

25

11

728

1800

108/194*780

108

194

30

6306zz

780

790

22

11

822

2000

108/194*780

133

219

40

6308zz

780

790

32

13

828

2000

133/219*880

133

219

35

6307zz

880

790

25

11

922

2200

133/219*980

133

219

40

6308zz

880

890

32

13

928

2200

133/219*980

133

219

35

6307zz

980

990

25

11

1022

2400

133/219*980

133

219

40

6308zz

980

990

32

13

1028

2400

 

Types of Conveyor Rollers

The conveyor rollers produced by our company mainly include the following types:

 
 

Conveyor Spiral Roller

The spiral design helps to improve self-cleaning capabilities, reduce material build-up, and minimize wear on the conveyor belt.

 
 
 

Conveyor Tapered Roller

The Conveyor Tapered Roller, also called conical idler, Cone Idler, taper Idler Roller. Unlike straight rollers, tapered rollers gradually increase in diameter from one end to the other, are used to carry belt and prevent conveyor belt deviation.

 
 
 

Rubber Disc Return Rollere

A rubber disc return idler is a specific type of conveyor idler designed to support the return side of a conveyor belt. It features rubber discs or rings mounted on the roller surface, which come into contact with the conveyor belt to provide additional traction and reduce the risk of material buildup.

 

 

Features of Conveyor Rollers
 

High-quality manufacturing

It is important the roller adheres to international standards and is manufactured using quality processes to ensure you receive a high-quality product.

 

Belt-friendly

The conveyor roller must be belt-friendly to reduce risk to conveyor belt damage.

 

Tough and durable

For the chosen application, the conveyor roller must be tough and durable for long life. For this, it is important to make sure the chosen roller is appropriate for the product specifications, transfer requirements, and service environment.

Friction Roller

 

Rubber Disc Return Roller

Low noise

Operational noise is an important factor to consider, especially in closed environments such as underground mines. Low noise keeps disturbance to surroundings under control and promotes worker wellbeing.

 

Minimal vibration

Vibration usually occurs due to a loose connection between the roller and frame. Increased vibration causes high noise and reduces roller life due to fluctuating loads. Good conveyor rollers are fitted with precision bearings that are self-lubricating. Attention must be paid to bearing choice, manufacturing methods, and sealing arrangements for minimal vibration.

 

Applications of Conveyor Rollers

Manufacturing:

Used in assembly lines and product movement.

Distribution & Warehousing:

For sorting and transferring parcels.

Food Processing:

Ensures hygienic and efficient product transport.

Retail & E-commerce:

For packaging, sorting, and order fulfillment.

 

Conveyor Roller Lining Materials

 

Material Type

Benefits

Polyurethane (Various hardnesses)

Selectable hardness
Generally good oil resistance
Good abrasion and load resistance
Versatile

Silicone Rubber

Flexible
Tear resistant
Electrical insulation

Nitrile Rubber

Good abrasion resistance
Reasonable oil resistance

Polyethylene (UHMWPE)

Good wear resistance
Low friction/self lubricating

Chloroprene

Good resistance to weather/salt/diluted acid
Versatile

Polyacetal

Strong impact resistance
Good in low temperatures
Self-lubricating

Polypropylene

Fatigue resistance
Low density
Generally good chemical resistance

 

 
 

Steps for Installing Conveyor Rollers

Preparation: Before starting the installation, gather all necessary tools and materials. Ensure you have the correct rollers, brackets, and fasteners for your specific conveyor system.

 

Safety First: Always prioritize safety by wearing appropriate personal protective equipment (PPE) such as gloves, safety glasses, and steel-toed boots. Make sure the conveyor system is powered off and locked out to prevent accidental startup.

 

Remove Old Rollers: If you are replacing existing rollers, carefully remove them by loosening the brackets and fasteners. Keep track of any parts that need to be reused.

Inspect and Clean:

Inspect the conveyor frame and brackets for any signs of damage or wear. Clean the mounting surfaces to ensure the new rollers fit properly and operate smoothly.

Install New Rollers:

Place the new rollers into the brackets, ensuring they are aligned correctly. Secure them with the appropriate fasteners, tightening them to the manufacturer’s specifications.

Test Alignment and Movement:

After installation, manually rotate the rollers to ensure they move freely and are properly aligned. Check for any wobbling or uneven movement, which could indicate misalignment or improper installation.

Reconnect Power and Test:

Once everything is securely in place, reconnect the power and test the conveyor system. Observe the rollers in operation to ensure they are functioning correctly and handling the load as expected.

 

Packaging and Shipping

 

Packaging

We can provide Bundles, Wooden pallet, wooden case packing according to clients' request.

Shipping

Shipping by sea, by air, by express are acceptable. According to your requirements.

 

Our Factory

 

Founded in 2018,Shanxi YiQi has been deeply engaged in the bulk material handling industry for many years. As a professional manufacturer and supplier, the company is committed to providing high-quality conveyor components and comprehensive solutions tailored to the needs of customers across various industries.

 

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FAQ

Q: How do conveyor rollers work?

A: Conveyor rollers are galvanised steel components with precision bearings that serve to move loads. With a standard spacing of about 6" between each roller, conveyors ensure continuous, safe flows of goods between different areas of a warehouse or between production and storage zones.

Q: How do you track a conveyor roller?

A: The basic, and primary rule of tracking a conveyor belt is simply "the belt moves toward that side of the roller it contacts first," unless there is a scraper or fixed bar – then it will move toward the side it contacts last [frame, slider bed, scraper, etc.]

Q: What is the spacing for conveyor belt rollers?

A: The belt conveyor is used to transport bulk materials has a distance between the supporting idlers about 0.8-1.5m and a distance of the return idlers of the rollers of about 2-3m.

Q: How do you store conveyor rollers?

A: It's best to store conveyor belts covered and indoors to protect them from the elements. Moisture and sunlight are the enemy when it comes to belt storage. If you must store them outside, be sure they are covered to protect them from sunlight and rain.

Q: What are conveyor rollers called?

A: Idler rollers, or sometimes simply known as conveyor rollers, are cylindrical-shaped bars that run along and underneath a conveyor belt. There are many different types of idler rollers with varying functions.

Q: Do conveyor rollers have bearings?

A: Conveyor roller bearings press into the ends of conveyor rollers and allow the rollers to rotate smoothly on their axles during conveying tasks. When the bearings in conveyor rollers become worn or damaged, they can cause the roller to seize up, which can lead to conveyor downtime or malfunction.

We're professional conveyor rollers manufacturers and suppliers in China, specialized in providing high quality customized service. We warmly welcome you to buy cheap conveyor rollers for sale here from our factory. Contact us for quotation.

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