HDPE Roller

HDPE Roller

HDPE Rollers, UHMW-PE Rollers, are High-Density Polyethylene Rollers, widely utilized in conveyor systems across various industries due to their exceptional properties and advantages over traditional steel rollers.
Send Inquiry
Add To Inquiry
Description
Technical Parameters

Product Description

 

HDPE Rollers, UHMW-PE Rollers, are High-Density Polyethylene Rollers, widely utilized in conveyor systems across various industries due to their exceptional properties and advantages over traditional steel rollers. These materials provide unique benefits that make them a preferred choice for specific applications, ensuring efficiency, durability, and sustainability.

HDPE ROLLER

 

HDPE Roller Structure

 

HDPE ROLLER STRUCTURE

 

HDPE Roller available size

 

Roller Φ (mm)

Roller lengths (mm)

Bearings

Shaft diameter (mm)

Roller tube thickness (mm)

63.5

190-3500

6204

20

6-20mm and customized thickness

76

6204

20

89

6204

20

102

6205

25

108

6205

25

114

6205

25

127

6205; 6206

25, 30

133

6205; 6206

25, 30

140

6205; 6206

25, 30

152

6, 305, 620, 663, 076, 300

25, 30, 35, 40

159

6, 305, 620, 663, 076, 300

25, 30, 35, 40

165

6, 305, 620, 663, 076, 300

25, 30, 35, 40

178

620, 663, 076, 308

30, 35, 40

191

620, 663, 076, 308

30, 35, 40

194

620, 663, 076, 308

30, 35, 40

219

620, 663, 076, 308

30, 35, 40

 

Our HDPE/UHMWPE Roller Features

 

  • Roller tube extrusion adopts advanced melt extrusion method, and vacuum sizing and vacuum cooling, to ensure that the radial runout of our pipe is stable, and has good flatness, far better than peers.
  • All the pipes and seals are made of new materials and produced by ourselves to ensure the axial load of the idlers. High quality bearings lubricated with double seal lithium base grease and strict processing equipment process ensure good rotation resistance!
  • We have all the national standards of testing equipments, through ISO9001 quality system certification, product production process and finished product inspection is strictly controlled, to ensure that each product has excellentperformance, stable quality.

 

HDPE / UHMWPE Roller Benefit

 

  • Longer roller life means reduced maintenaince costs
  • Increased production through improved reliability and performance
  • Achieve safety outcomes and simplify roller maintenance
  • Corrosion Resistance: Non-corrosive excellent abrasion resistance.
  • Lightweight Design: 50% Lighter than steel roller, long lifespan.
  • Cost Savings: Lower start-up costs on conveyer drives.
  • Energy Efficiency: Recyclable, energy efficient, decreases vibration.
  • Eco-Friendly: Non-toxic HDPE pipe.
  • Longevity: Water-tight sealing arrangement.
  • Low vibration.
  • Minimized the damage to the conveyor belt.
  • Lower noise than traditional steel conveyor roller.
  • Water proof sealing device.
  • Friendly to the bearing service life.
  • Applicable to extreme temperature, and sever running conditions, like corrosive, damp and dusty environment.
  • Can be used whereas steel conveyor roller works.

 

Roller Production Equipment and Capacity

 

HDPE ROLLER PRODUCTION MACHINE

● We have our own automatic numerical control production line designed and manufactured, which includes the following unique core patented equipment: Full- automatic extrusion equipment; Fully automatic injection molding equipment; Two-way numerical control plastic roller lathe: Two-way milling machine with flat grooves: Numerical control pipe cutter for plastic pipe.

● Our automated production line produces 50,000 idlers per month and has the ability to expand production capacity.

● Our CNC automatic processing equipment can fully ensure the processing precision and quality of products.

 

HDPE Roller and Steel Roller Comparison

 

Name

HDPE Idler

Steel Idler

Ceramics Idler

Chemical corrosion resistance (strong acid, strong alkali)

Resistance

Not resistant

Resistance

Toughness (Under greater external force)

Not fragile

Not fragile

Fragile

Bearing tightness

Very good

General

Poor

Surface adhesion

Not easy

Easy

Easy

Sliding friction coefficient (for belt)

Less 0.10-0.15

Larger 0.68-0.80

Larger

Abrasion resistance

Good

General

Good

Wear on belts

No wear

Easy to wear

Easy to wear

Operating power consumption (based on steel idler)

0.85

1

1.05

Noise and vibration

Lower

High

Higher

Weight

5

10

15

Installation and maintenance

Easy installation and maintenance free

Installation and maintenance work is heavy

Installation and maintenance work is heavy

Water absorption

Less

Less

Less

Service life

3 to 5 years

1 to 2 years

1 to 2 years

 

HDPE Roller Export Packing

 

HDPE ROLLER PACKING

 

HDPE / UHMWPE Roller Application

 

HDPE ROLLER APPLICATION

 

Hot Tags: hdpe roller, China hdpe roller manufacturers, suppliers, Conveyor Spiral Roller, Conveyor Tapered Roller, HDPE Roller, Self cleaning return roller, spiiral cleaning roller, steel sprial return roller