Product Description
Rubber Impact rolls feature a steel tube as core and with rubber rings or discs outside, which can absorb the impact force of loaded material from chute at loading and transfer point, so as to protect belt from damage or deterioration.
Conveyor Impact roller is used for receiving material of belt conveyor to reduce and slow impact for conveyor belt, mainly designed for coal washing plant, coking plant, chemical plant and other corrosive environment. They play a crucial role in protecting the conveyor belt and other components from damage caused by the impact of heavy or large materials.
Features and advantage
Shock Absorption
Impact rollers are designed to absorb the heavy load and shock that occurs when materials fall onto the conveyor, protecting the rest of the conveyor system from damage.
Durability
Made with robust materials, Imact rollers(Buffer Rollers) are highly durable and can withstand harsh environments, heavy impacts, and continuous use without significant wear.
Reduced Conveyor Wear
Buffer Rollers minimize the direct contact between heavy materials and the conveyor frame, reducing wear and tear on the belt and other components.
Enhanced Load Support
These rollers are specifically designed to support heavier loads during material transfer, ensuring smoother operation and reducing the risk of equipment failure.
Improved Conveyor Efficiency
By cushioning the impact of materials, these rollers help maintain a consistent and smooth operation, preventing interruptions and increasing overall system efficiency.
Corrosion and Abrasion Resistance
Impact rollers are often made from corrosion-resistant materials, ensuring long-lasting performance even in tough, abrasive environments.
Reduced Noise
The design of impact rollers helps reduce the noise generated by falling materials, contributing to a quieter working environment.
Easy Maintenance
Impact rollers are built for easy installation and maintenance, with some designs featuring sealed bearings for reduced lubrication needs and longer service life.
Customizable Design
Impact rollers come in various sizes, materials, and configurations to fit specific conveyor setups and meet various operational requirements.
Impact Roller Specification
|
Roller Diameter |
89, 102, 108, 114, 127, 133, 140, 152, 159, 165, 178, 194, 219mm |
|
Roller Length |
100-2400mm |
|
Shaft Diameter |
20, 25, 30, 35, 40, 45, 50mm |
|
Bearing Type |
6204, 6205, 6305, 6206, 6306, 6307, 6308, 6309, 6310 |
|
Standard |
DIN, CEMA, JIS, AS, SANS-SABS, GOST, AFNOR etc. |
Impact Roller Application
Impact rollers are used in a variety of industries where heavy materials are transported on conveyors. Their main function is to absorb shock and reduce wear from falling materials, which is especially crucial in industries that handle bulk or heavy materials. Below are the industries where impact rollers are commonly applied:
Mining Industry
Used in conveying materials like ores, coal, minerals, and aggregates. The heavy and sharp-edged materials falling onto the conveyor belt make impact rollers essential for protecting the system.
Cement Industry
Impact rollers are used to handle raw materials such as limestone, clay, and gypsum. These industries often have heavy, abrasive materials, and impact rollers reduce damage to the conveyor belt and structure.
Quarrying
In quarry operations, impact rollers are used to transport rocks, gravel, and other heavy stones. The rollers absorb the shock of falling rocks, preventing system damage and ensuring smoother operations.
Steel Industry
Used to transport heavy steel products like billets, slabs, and coils, impact rollers help absorb the shock from steel products during loading and unloading, reducing wear on the conveyor system.
Bulk Material Handling
Industries like agriculture, chemicals, and food processing use impact rollers to handle bulk materials such as grains, fertilizers, powders, and pellets. These rollers help protect the conveyor system from material impacts.
Power Plants
Coal and other heavy materials are often transported to power plants using conveyor systems. Impact rollers are crucial for absorbing the shock from falling coal or ash, preventing damage to the conveyor system.
Recycling Industry
Impact rollers are used in recycling plants to handle materials such as scrap metal, plastics, and paper. The robustness of these rollers helps manage the constant flow of hard or abrasive materials.
Construction and Demolition
In construction and demolition, impact rollers are used to convey materials like debris, sand, gravel, and concrete. They help reduce damage from large, heavy materials falling onto the conveyor system.
Agriculture and Food Processing
In the handling of grains, seeds, and other agricultural products, impact rollers protect the conveyors from impact, ensuring smooth, continuous processing and reducing the risk of contamination.
Wood and Pulp Industry
Used in the transportation of logs, wood chips, and paper pulp, impact rollers protect conveyor systems from the heavy impact of large, abrasive materials commonly found in this industry.
In all these industries, impact rollers are crucial for extending the life of the conveyor system, improving efficiency, and reducing maintenance costs.
Roller Packing
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