Product Introduction
Ceramic Primary Belt Cleaner – Superior Abrasion Resistance for Conveyor Belt Cleaning
The Ceramic Primary Belt Cleaner is a heavy-duty conveyor cleaning device equipped with ceramic-tipped blades that provide superior wear resistance and long service life. Installed at the head pulley, this cleaner is engineered for primary cleaning functions-removing the bulk of material carryback immediately after the material discharge point.
Unlike traditional scrapers made of rubber or polyurethane, the ceramic tip primary belt cleaner maintains high cleaning efficiency under high pressure, fast belt speeds, and abrasive environments. It plays a critical role in a complete conveyor belt cleaning system, reducing material buildup on return idlers, extending belt life, and minimizing maintenance.
Model: YQ-C-H
Ceramic belt cleaner drawing and Parameters
|
Model |
Belt Width |
B |
A |
L |
|
YQ-C-H |
500 |
450 |
500 |
1400 |
|
650 |
600 |
650 |
1550 |
|
|
800 |
750 |
800 |
1700 |
|
|
1000 |
900 |
1050 |
1950 |
|
|
1200 |
1050 |
1100 |
2000 |
|
|
1400 |
1350 |
1400 |
2300 |
|
|
1600 |
1500 |
1550 |
2450 |
|
|
1800 |
1650 |
1700 |
2600 |
|
|
2000 |
1950 |
2000 |
2900 |
|
|
2200 |
2100 |
2150 |
3050 |
Product Features
• High-performance ceramic tips offer exceptional abrasion resistance and extended wear life.
• Engineered for installation on the head pulley, ensuring immediate removal of carryback material.
• Segmented blade structure conforms to uneven belts and enables partial blade replacement.
• Maintains sharp cleaning edge under extreme pressure and high-speed operation.
• Suitable for belts with mechanical fasteners or vulcanized splices.
• Performs reliably in wet, sticky, and high-temperature environments.
• Minimizes belt wear compared to metal blade scrapers.
• Easy-to-install system with multiple tensioning options including spring, pneumatic, and torque arm.
• Reduces cleaning intervals and downtime with minimal maintenance needs.
• Ideal for aggressive applications such as mining, steel, cement, and power generation.
Technical Specifications
|
Parameter |
Specification |
|
Blade Material |
95% alumina ceramic |
|
Mounting Location |
Primary (head pulley area) |
|
Blade Hardness |
Mohs hardness 8–9 (ceramic) |
|
Operating Temperature Range |
-40°C to 500°C |
|
Compatible Belt Speeds |
Up to 7.5 m/s |
|
Belt Width Range |
500mm to 2200mm (custom sizes available) |
|
Tensioning Options |
Spring, air, or torque-arm adjustable systems |
|
Cleaning Efficiency |
98%+ carryback removal |
|
Maintenance |
Minimal; periodic tension checks and blade inspection |
|
Frame Material |
Galvanized steel or stainless steel available |
Application Areas
Mining – For clearing abrasive ores and rocks at the discharge point.
Cement Plants – Handles cement clinker and fine powders with ease.
Steel Mills – Ideal for hot, metallic debris and slag scraping.
Power Plants – Removes ash, coal, and fine particulates at high speeds.
Quarrying – Scrapes gravel, sand, and crushed stone from conveyor belts.
Ports & Terminals – Maintains belt hygiene during heavy material transfer.
Fertilizer – Resists corrosion and buildup from sticky, acidic materials.
Aggregate – Operates under heavy-duty conditions in sand and stone plants.
Belt cleaner Comparison
|
Items |
Ceramic Belt Cleaner |
PU Belt Cleaner |
Tungsten Belt Cleaner |
|
Blade Material |
95% Alumina Ceramic |
||
|
Heat Resistance |
500℃ |
80℃ |
150℃ |
|
Wear Life |
Over 18 months |
6-12 months |
8-12 months |
|
Corrosion Resistance |
High |
High |
Medium |
|
Cleaning Efficiency |
98% |
96% |
98% |
|
Belt Safety |
Very safe, no damage to belt |
Safe, soft contact |
Slightly abrasive, may cause minor wear |
|
Ideal Application |
High-temperature, corrosive, abrasive environments |
Light-duty, general powder materials |
Heavy-duty, mineral or ore applications |
|
Installation & Maintenance |
Easy to install and maintain |
Easy to install and maintain |
Easy to install and maintain |
Recommendation Summary
Choose Ceramic Belt Cleaner for long life, high heat, and chemical resistance.
Choose Polyurethane Belt Cleaner for cost-effective, belt-safe performance in lighter-duty environments.
Choose Tungsten Carbide Belt Cleaner when handling abrasive and heavy-duty materials where durability is key.
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Conclusion
The Ceramic Primary Belt Cleaner is a premium solution for harsh conveyor cleaning environments. Its high-strength ceramic-tipped blades provide reliable cleaning performance in high-speed and high-abrasion applications. Whether used in mining, cement, or industrial processing, this cleaner ensures better material control, reduced equipment wear, and increased system uptime. It is a vital component of any conveyor belt cleaning system where longevity and performance matter most.
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